Home › Resources › Kanban Guide

Kanban for Manufacturing: The Complete Resource Hub

Kanban is a visual, pull-based system for managing inventory and production — originally developed by Toyota in the 1950s, now used by manufacturers worldwide to eliminate stockouts, reduce excess inventory, and keep production lines running.

Whether you’re evaluating kanban for the first time or optimizing an existing system, this resource hub connects you to everything you need.

Start Here: What is Kanban?

If you’re new to kanban, start with the fundamentals.

★ START HERE

What is Kanban and Why Should Your Manufacturing Business Use It?

Our comprehensive guide explains the core principles, how the pull system works, and why manufacturers adopt it. The perfect starting point for understanding kanban from the ground up.

Read the Complete Guide →

Kanban Fundamentals

Build your understanding of the core building blocks of a kanban system.

What Are Kanban Cards?

How kanban cards work as visual signals — production cards, transport cards, and how they drive pull-based replenishment.

Read →

What is a Kanban Board?

How to set up and use kanban boards to visualize your production workflow from raw materials to finished goods.

Read →

What is a Kanban Loop?

How cards circulate through production, withdrawal, and supplier loops to keep materials flowing continuously.

Read →

What is a Two-Bin System?

The simplest version of kanban — how two containers create an automatic replenishment signal without complex calculations.

Read →

Kanban Pull System Explained

Why pull beats push — how demand-driven replenishment reduces waste and keeps your production line balanced.

Read →

What Are Kanban Cards?

How kanban cards work as visual signals — production cards, transport cards, and how they drive pull-based replenishment.

Read →

What is a Kanban Board?

How to set up and use kanban boards to visualize your production workflow from raw materials to finished goods.

Read →

What is a Kanban Loop?

How cards circulate through production, withdrawal, and supplier loops to keep materials flowing continuously.

Read →

Implementation & Calculations

Practical guides for setting up your kanban system — from calculating reorder points to managing material flow.

Mastering the Kanban Reorder Point

How to calculate when to trigger replenishment — formulas, safety stock considerations, and real-world examples.

Read →

Streamlining Material Replenishment

A comprehensive guide to using kanban for material replenishment — from setting up signals to optimizing flow across your facility.

Read →

Push vs Pull Inventory Management

A comprehensive comparison of push and pull approaches — when each makes sense and how to transition to demand-driven replenishment.

Read →

Kanban vs. Other Systems

How does kanban compare to ERP, MRP, JIT, and other inventory management approaches? These guides break it down.

Guide
What You'll Learn
Kanban vs. ERP
When kanban complements or replaces ERP for inventory management — and how to decide for your operation.
ERP Inventory Management: Where It Shines and Where It Fails
An honest look at ERP strengths and weaknesses for inventory — and where kanban fills the gaps.
JIT vs. Kanban
The differences between just-in-time and kanban — and which approach is better for preventing stockouts.

Results & Evidence

See the data behind kanban adoption in manufacturing.

20 Kanban Statistics Every Manufacturer Needs to Know

Lead time reductions, inventory savings, and productivity gains from real kanban implementations.

Read →

Benefits of Kanban in Manufacturing

Comprehensive breakdown of efficiency, quality, and cost benefits that kanban delivers on the shop floor.

Read →

History of Kanban: From Toyota’s Factory Floor

How Taiichi Ohno developed kanban at Toyota and what manufacturers can learn from it today.

Read →

Related: Inventory & Stockout Management

Kanban is one piece of the inventory puzzle. These guides cover the broader landscape.

Try Kanban for Free

Create your first kanban cards in minutes — no signup required. Ready for a full implementation? Let’s talk.

g