Home/Features/Inventory Replenishment Software
Inventory Replenishment

Inventory replenishment software that reorders when a card gets scanned

Most replenishment software waits for someone to enter a number. Arda puts a scannable card on every item you stock, consumable or not, so the scan fires the reorder and the shelf refills before anyone notices it was low. It runs alongside your ERP, not instead of it.

Your first 10 cards are free. Works alongside your ERP, no rip and replace.

Trusted by manufacturers including Rossmonster, Austere, and Fat Fender.

Arda replenishment dashboard showing shop-floor cards across consumables, raw material and spares, with pulled, on-order and restocked status

Never stock out on anything you hold

A stockout is a reorder that fired too late, or never fired at all. Number-based systems leave that trigger to a person, and people are busy. Arda makes the trigger physical: the card on the bin is the reorder, sized to your supplier's lead time, so replenishment starts the moment stock runs low and the shelf refills before the second bin runs dry. That works the same on a box of consumables, a rack of raw material, or a bin of purchased components.

The trigger can't be skipped

Scanning the empty bin is the fastest way to get more, so the reorder fires on its own, every time.

The buffer is sized, not guessed

Reorder point and safety stock are set to your real burn rate and lead time, so the second bin always covers the wait.

It holds as demand shifts

When a job changes what you burn, you resize the card once. Nobody recalculates a min/max by hand.

A stockout is a signal that never fired. Arda makes the signal impossible to miss.

Replenishment fails at the trigger, not at the math

Every replenishment system is a rule about when to reorder, and the rules are mostly sound. What breaks is the thing that fires them. Three failures show up in every shop, distributor and plant we have put cards into, and none of them are arithmetic problems.

01

Every system reorders on a number somebody typed

Reorder point, min/max and par level all measure against an on-hand figure. That figure is only as good as the last person who updated it, and on a busy floor nobody does. The plan is fine. The input is not.

02

Forecasts do not survive high-mix work

Replenishment tools built for retail forecast next month from last month. A shop that quotes a different job every week has no last month to forecast from, so the safety stock is either dead money or gone by Tuesday.

03

Off-BOM items have no owner, not just no system

Nothing on a bill of materials is orphaned, because the BOM assigns it. Everything else belongs to whoever last noticed it was low, which is a different person on every shelf and nobody at all on the shelves people walk past. The gap is not that no system is watching. It is that no one was ever given the job.

How does inventory replenishment work with Arda?

Arda's inventory replenishment software puts a scannable card on every item you stock, starting with the off-BOM consumables no system owns, so the scan fires the reorder on its own. No stock-taking, no purchase order to type, no ERP rollout. Scan a card, the material shows up.

Built for everything you stock, not just what you burn through

Consumables are where the pain is loudest, because they never make it onto a BOM, so nothing is watching them. The same card works on anything you stock, on-BOM or off. Put a card on it and the shortage disappears.

Variable-consumption consumablesWear parts & perishable toolingProcess chemicals & gasesFasteners & bin stockRaw material & sheet goodsPurchased components & subassembliesMachine & tool sparesFinishing & coating suppliesField & van stockCleanroom & regulated consumablesPackaging & outbound materialsFacility & MRO items
1

Scan the card when a bin runs low

Every stocked item gets a durable card with a QR code, from a drawer of consumables to a bin of fasteners to a rack of raw material. An operator scans it with any phone, no extra hardware, no login friction.

2

The order fires automatically

The scan hits Arda's backend, which places the reorder at the right quantity from the right supplier. No purchase order to type.

3

See every card, pulled to restocked

Purchasing and the owner watch which cards are pulled, on order, or restocked across parts and locations, without walking the floor.

Each card encodes a proven loop sized to your real consumption: reorder point, the two-bin system, min/max levels, and safety stock. The math lives on the card, not in someone's head.

Arda card detail panel showing a scanned consumable, its reorder quantity, supplier, and live order status

Start with the one item that stalled your last job

Card it today, scan it tomorrow, and see the reorder fire on its own. Expand across the shelf when it has proven itself.

Start Free Trial →First 10 cards free

The five ways stock gets replenished, and when each one holds

Every replenishment system is a rule about when to reorder. The rules differ in one place: what fires the trigger. That is the whole difference between them.

MethodWhat fires the reorderHolds whenBreaks when
Reorder pointAn on-hand figure crosses a calculated threshold. Reorder point equals average daily use times lead time, plus safety stock.Consumption is steady and the on-hand figure is trustworthy.Nobody updates that figure between jobs, so the threshold is measured against a number that is already wrong.
Min/maxStock falls to the minimum, you order back up to the maximum. Physically this is the two-bin system with the numbers written down instead of shelved.You want one simple band per item and the band gets revisited.The min and the max are set once at go-live and never resized as demand shifts.
Par levelA fixed round tops every item back up to a set level, whether it needs it or not. The lean version of the same idea is every part every interval.A route already exists: a van, a rep's circuit, a weekly stockroom walk.Consumption spikes between rounds, so the item is gone on day two of a seven-day cycle.
Two-bin / kanbanA bin empties and its kanban card gets scanned. The card carries the quantity, so the reorder point is physical instead of calculated. This is a pull system.High-mix work, unforecastable consumption, and a floor that will not do data entry.Card quantities are never resized after the work changes.
Vendor managed inventoryThe supplier owns the replenishment decision and restocks your bins on their round. VMI is about who decides; consignment is a separate question about who owns the stock and when the money moves.A distributor already services your site and you would rather not own the ordering.The rep visits on a calendar rather than on consumption, so the round and the burn drift apart.

The first three methods all depend on a number being right. The last two depend on a signal being seen. That is why pull-based replenishment holds on a shop floor where push-based planning does not, and it is why Arda encodes the reorder point on the card rather than in a field. Set the card quantity once against real burn rate and lead time, and the kanban loop runs without anyone recalculating it. Weighing a supplier-managed program against running your own cards? Read vendor managed inventory vs kanban.

Built for the floor, not the back office

Count-everything tools fail because they add a task. Arda removes one. That is what holds compliance past week one.

No stock-taking, ever

The card is the replenishment signal, on every item you stock. Nobody tallies the shelf and nobody does a stock check to make the numbers real.

Adoption that holds

The simplest way to do the job is to scan the card, so compliance sticks where badge-in ERP screens lose the floor on day one.

One scan, any phone

No scanner gun, no new login, no training day. An operator scans with the phone already in their pocket, so nothing new stands between them and the reorder.

The signal lives on the floor

Reorder point, min/max, and safety stock are baked into the card at the point of use, not buried in a back-office sheet that drifts the moment demand shifts.

What each role gets

Shop floor / operator

One scan when a bin runs low, and the refill is already moving. Same motion for every item on the floor. Nothing to learn.

  • No hunting down whoever does the ordering. Scan the empty bin and get back to the machine.
  • No dead stop mid-setup because the bin is empty and nobody caught it.
  • Nothing new to learn. If you can scan a card, you already know the whole system.

Purchasing / office manager

Orders fire at the right quantity with no stack of manual POs, and every card's status sits in one view: pulled, on order, restocked.

  • No typing purchase orders by hand or chasing the floor to find out what got used.
  • No surprise "we're out" that turns into a premium rush order.
  • Pulled, on order, restocked: every card's status in one view, so nothing inbound is a mystery.

Owner / lead

Reordering stops eating the hours you would rather spend quoting, and you get real consumption data across the whole shelf instead of gut feel.

  • Reordering stops eating the hours you would rather spend quoting and winning work.
  • No cheap consumable, and no missing length of raw material, stalling an expensive machine because a reorder slipped.
  • Real consumption trends to quote materials from, instead of gut feel.

Manufacturers running replenishment on Arda cards

Four shops, four different trades, one mechanic. Each of them put cards on what they stock, from off-BOM consumables to raw material to finished components, and got their throughput, and their hours, back.

Rossmonster
4x
revenue
5x
throughput

Rossmonster

Overland vehicle builder. Cards went on 100% of supplies inside a year, and holdings on critical components fell from 25+ to 5 while output went up 6×.

Read the Rossmonster case study →
Austere
Machining
3x
throughput
2x
revenue

Austere Machining

Precision machine shop. Same building, same crew, same machines. Reordering moved onto cards and the shop tripled what it could push through the door.

Read the Austere case study →
Fat Fender Garage logo
0
stockouts
5x
high-value builds

Fat Fender

Parts manufacturer and custom vehicle shop, after two failed ERP implementations. Eliminated stockouts across the parts they stock and cut the order backlog from 365+ days to 20.

Read the Fat Fender case study →
Assembly
Industrial
2x
throughput
90%
less time ordering

Assembly Industrial

Heavy-industry fabricator of custom trucks and metalwork. Weekly stockouts gone, and the floor went from four builds at a time to eight in six months, without a bigger shop or a bigger team.

Read the Assembly Industrial case study →

Replenishment built for how your shop actually runs

The mechanic is the same everywhere: a card on the bin, a scan when it runs low. What changes is which items stop your jobs. Pick your trade and see the ones that stop yours.

Distribution and regulated production

Stocking your customers' bins rather than your own, or working under a lot-controlled quality system? The card is the same, the constraints are not.

Inventory replenishment software compared, and who each one is for

Ten tools, and the only three questions that separate them: what fires the reorder, what it costs to put the whole floor on it, and whether it expects to be your system of record. Every verdict below is a real verdict, including the ones that point you somewhere other than here.

SoftwareBest forReorder signalPricing modelStarting priceRuns alongside an ERP
ArdaSMB and high-mix manufacturers replenishing every item they stock, on-BOM and offScan a card on the bin, the order firesPer card, unlimited users$0 for 10 cardsYes, splices in
eTurns TrackStockDistributors running VMI in their customers' stockroomsScan or scale sensor at point of usePer stockroom or vehicle, unlimited users$40/mo per stockroomYes
KatanaSMB manufacturers who need production scheduling and MRP in one placeMRP run against a bill of materialsFlat, plus add-on modules$299/moPartial, it is an ERP-lite MRP
FishbowlSMB manufacturers and wholesalers running on QuickBooksManual entry, then a reorder-point alertPriced by number of users$229/mo for 2 usersQuickBooks-adjacent
inFlowSmall product businesses managing orders and stock togetherManual entry, then a reorder-point alertSeat-capped tiers plus per-user overage$129/mo for 2 membersNo
Zoho InventoryVery small multichannel sellersReorder-point alert on entered quantitiesPer organization, with order and user caps$29/moNo
SortlyVery small teams cataloguing assets and supplies rather than replenishing themManual entry in the appSeat-capped tiers$24/mo for 2 usersNo
NetstockDistributors and manufacturers already on an ERP who want forecast-driven orderingStatistical forecast plus reorder pointFlat subscription, unlimited usersFrom $900/moYes, and it requires one
Slimstock (Slim4)Complex multi-echelon retail and wholesale networksDemand forecast across the networkEnterprise quoteNot publishedYes, integrates rather than replaces
NetSuiteMid-market and enterprise companies replacing their whole system of recordPlanning run against entered transactionsPlatform fee plus per named user$999/mo base plus $129/userIt is the ERP

Most replenishment software is priced per seat and triggered by a number somebody typed. Arda is priced per card with unlimited users, and triggered by a scan on the shelf.

Pricing verified July 2026.

Weighing specific tools rather than whole approaches? The Arda Comparison Hub has side-by-side breakdowns against eTurns, Fishbowl, Katana, Cin7, Fastenal, Odoo, Sortly, and more.

Frequently asked questions

What is inventory replenishment software?
Inventory replenishment software decides when to reorder each item you stock and fires the order, so stock refills before it runs out. The tools differ mainly in what triggers the reorder: some wait for someone to enter a number, some run a forecast, and some read a physical signal at the shelf. Arda uses the third approach. Every stocked item carries a card with a QR code, and scanning the card when the bin runs low fires the reorder at the right quantity from the right supplier.
What are the different types of inventory replenishment systems?
There are five common types: reorder point, min/max, par level, two-bin or kanban, and vendor managed inventory. Reorder point, min/max and par level all depend on an accurate on-hand figure, so they hold in steady, tightly-managed operations and drift in high-mix ones. Two-bin kanban and VMI depend on a physical signal instead of a number, which is why they hold on a shop floor where nobody stops to do data entry. Compare the five methods above.
What is the best software for inventory management?
The best fit depends on which problem is actually costing you money. If you need a full system of record for finance, jobs and costing, that is an ERP such as NetSuite. If you need production scheduling against a bill of materials, that is an MRP such as Katana. If you need statistical forecasting on top of an existing ERP, that is Netstock or Slimstock. If the thing that stops your jobs is the stock nobody is watching, the off-BOM consumables and the fast-moving items an ERP never sees, that is what Arda's inventory replenishment software does, and it runs alongside whichever of the above you already have. See the full comparison.
Does inventory replenishment software replace your ERP, or run alongside it?
Almost all of it runs alongside, and NetSuite is the exception because it is the ERP. Arda splices in rather than replacing anything. Your ERP keeps doing jobs, routing and costing, and Arda runs the replenishment loop for everything you stock, starting with the variable-consumption goods that never make it onto a BOM. It integrates with QuickBooks, NetSuite, Odoo, Xero, Shopify, Stripe, Airtable, Make and Zapier, plus a REST API. There is no rip and replace and no implementation project.
How can replenishment be automated if nobody is checking stock levels?
The reorder gets triggered by a physical event instead of a number. Each item you stock holds a quantity sized to your supplier's lead time plus a cushion, and that quantity is written into the card on the bin. When the bin runs low, whoever is standing there scans the card with any phone, and Arda places the order. Nobody tallies the shelf, nobody does a stock check and nobody types a purchase order. Scanning is the fastest way to get more of the thing, which is why compliance holds past week one.
What is the difference between push and pull replenishment?
Push replenishment orders stock against a forecast of what you expect to use. Pull replenishment orders stock against what you actually used. Push works when demand is predictable enough to forecast, which is why it suits high-volume repeat production. Pull works when it is not, which is why high-mix, low-volume shops running a different job every week are better served by a pull system where consumption itself fires the order.
How do you set the right quantity on a card?
The card quantity covers consumption across the supplier's lead time, plus safety stock for the variability. A shop that burns 40 units a day with a five-day lead time and 50 units of safety stock sets the card at 250. Arda encodes that number as the card quantity, so the reorder point becomes physical and nobody recalculates it by hand. Arda sizes the first cards with you during onboarding using your real burn rate, and on Pro plans tunes them from your actual scan history. When a job changes what you burn, you resize that one card. More on the reorder point.
How much does inventory replenishment software cost?
Arda prices by card, not by seat, so users are unlimited on every plan. The Free plan is $0 a month for up to 10 cards. Growth is $250 a month billed annually, or $291 month to month, and covers 250 cards at $1 a card. Pro is $500 a month billed annually for 500 cards, and adds AI-tuned kanban quantities and multi-card loops. Enterprise is custom. Paid plans include a 7-day free trial, and annual plans add 2 free months plus a $650 welcome kit after an onboarding call. Most replenishment tools in this category price per user, so the cost of putting every operator on the system is the number worth comparing. See full pricing.
Live in a day, one part

No implementation project. Card a single item and the loop is running.

$0 for 10 cards

Free plan, no card required to try it. Paid plans add a 7-day trial.

Your ERP stays

Splices in alongside QuickBooks, NetSuite, Odoo, Xero and more. No rip and replace.

Unlimited users

Priced per card, not per seat, so the whole floor can scan from day one.

Ten cards, one afternoon, and the shelf starts reordering itself

Put a card on the one item that stalled your last job and watch the reorder fire without anyone asking for it. The first ten cards are free, the whole floor can scan them, and your ERP does not have to move.

Free plan, unlimited users, no ERP rollout.