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Inventory Replenishment / Sheet Metal & HVAC

Arda's inventory replenishment software for sheet metal and HVAC fabricators

Your takeoff quantifies the duct. It has never once quantified the zip screws, the hanger strap, or the 45/5 capacitor in van three. Arda puts a scannable card on every bin you stock, on the shop shelf and in every truck, so a scan fires the reorder and the van is loaded before the crew is.

Your first 10 cards are free. Unlimited users, so every tech can scan from day one.

Trusted by manufacturers including Rossmonster, Assembly Industrial, and Fat Fender.

Arda replenishment dashboard showing cards for shop stock and van stock side by side, with pulled, on-order, and restocked status per location

Never stock out on anything you hold, in the shop or in the van

A stockout is a reorder that fired too late, or never fired at all. Count-based systems leave that trigger to a person, and people are busy. Arda makes the trigger physical: the card on the bin is the reorder, sized to your supplier's lead time or to a van's restock cycle, so replenishment starts the moment stock runs low and the bin refills before the second one runs dry. That works the same on a box of zip screws on the fab shop shelf, a pail of duct mastic, or the run capacitors riding behind the driver's seat.

The trigger can't be skipped

Scanning the empty bin is the fastest way to get more, so the reorder fires on its own, every time.

The buffer is sized, not guessed

Reorder point and safety stock are set to your real burn rate and lead time, so the second bin always covers the wait.

It holds as demand shifts

When a season or a job changes what you burn, you resize the card once. Nobody recalculates a min/max by hand.

The shelf did not fail. The signal did.

A truck rolls, and the part it needed is still on the shop shelf

In this trade the loss event is not a stalled machine. It is a truck roll that produced nothing: the tech arrives, the van is short one part, the job aborts and the customer gets rescheduled. A single return visit runs roughly $150 to $300 in fuel, tech hours and vehicle wear, and ACCA puts a two-hour callback closer to $650 once overhead and forgone billable revenue are in the number. Parts readiness is what decides first-time fix rate more than anything else. The benchmark contractors aim at is 80% or better. Without a system for what rides in the van, 60 to 70% is typical.

01

The van is empty and nobody knew until the crawlspace

A tech drives 40 minutes, diagnoses in 10, then reaches for a 45/5 capacitor that the last tech took and never called in. The call is dead. You pay for the drive, reschedule the customer, and pay for the drive again tomorrow.

02

A three-man crew idles at the counter before 8am

The install crew loads at 6am against a shelf everyone assumed was stocked. The hanger strap is gone and there is half a box of zip screws. Now three people are standing at a will-call counter instead of hanging duct, and the whole day slides right.

03

Nobody owns the van, so nobody restocks it

Restocking is whoever remembers on a Friday. Each van drifts on its own, the shop shelf drifts separately, and the office finds out what ran out only when a tech calls in from a driveway. A system that asks somebody to tally five trucks every week will not fix it, because nobody is going to do it.

How does inventory replenishment work for a sheet metal and HVAC contractor using Arda?

Arda's inventory replenishment software works the same in both of your stockrooms, the fab shop shelf and the back of every van. Every bin gets a scannable card. A tech scans the empty screw bin in van three before pulling away, and the reorder fires for van three, not for the building. The office sees every card and every location in one view, so the shop knows which truck is short before the tech does. No purchase order to type, no dispatch software to replace, no ERP rollout.

Ten of the twelve things that end a day were never on the takeoff

A takeoff quantifies the duct, the flex and the liner. It has never once quantified a box of zip screws, a roll of coiled hanger strap or a 45/5 capacitor, and those are exactly the three things that end a day. The same card works on all of it, on-BOM and off, and it works the same whether the bin sits on the fab shop shelf or behind the driver's seat.

In the shop
Zip & tek screwsDuct sealant & masticRivets, Clecos & self-piercing fastenersConnector hardwareCoil line & rollformer wear partsGalvanized coil, liner & wrap
On the van
Van screws, nut drivers & bitsUL-listed foil tape & field masticHanger strap, all-thread & anchorsFlex duct, boots & terminationsRun capacitors & contactorsBrazing, copper & condensate supplies
1

Scan the card when a bin runs low

Every stocked item gets a durable card with a QR code, on the shop shelf and in the van. A tech or a shop hand scans it with the phone already in their pocket. No scanner gun, no login friction, nothing new to learn.

2

The order fires automatically

The scan hits Arda's backend, which places the reorder at the right quantity from the right supplier. No purchase order to type.

3

See every card, pulled to restocked

The office watches which cards are pulled, on order, or restocked, per van and per shelf, without opening a single truck door.

Each card encodes a loop sized to real consumption: reorder point, the two-bin system, min/max levels, and safety stock. On a van the quantity reflects your restock cycle rather than a supplier's lead time. The math lives on the card, not in someone's head.

Arda card detail panel showing a scanned van consumable, its reorder quantity, supplier, and live order status

Start with the bin that killed your last call

Card it today, scan it tomorrow, and see the reorder fire without anyone tallying a truck. Expand across the fleet and the fab shop when it has proven itself.

Start Free Trial →First 10 cards free

Built for the shelf and the van, not the back office

Count-everything tools fail because they add a task. Arda removes one. That is what holds compliance past week one.

No counting, ever

The card is the replenishment signal, on every item you stock. Nobody tallies stock or runs a cycle count to make the numbers real.

Adoption that holds

The simplest way to do the job is to scan the card, so compliance sticks where badge-in ERP screens lose the crew on day one.

One scan, any phone

No scanner gun, no new login, no training day. A tech scans with the phone already in their pocket, in the shop or in a driveway, so nothing new stands between them and the reorder.

The signal lives where the stock is

Reorder point, min/max, and safety stock are baked into the card at the point of use, on the shelf or in the van, not buried in a back-office sheet that drifts the moment demand shifts.

What each role gets

Service tech / installer

One scan when a van bin runs low, and the refill is already moving. Same motion for every bin in the truck and on the shelf. No software to learn.

  • No hunting down whoever does the ordering. Scan the empty bin and get back to the job.
  • No dead call in a crawlspace because the capacitor bin is empty and nobody said so.
  • Nothing new to learn. If you can scan a card, you already know the whole system.

Shop foreman / warehouse lead

Orders fire at the right quantity with no stack of manual POs, and every card's status sits in one place, per van and per shelf.

  • No typing purchase orders by hand or asking five techs what they pulled this week.
  • No surprise shortage at 6am that turns into a supply-house run and a premium price.
  • Pulled, on order, restocked: every card's status in one view, so nothing inbound is a mystery.

Owner / service manager

Hands off reordering for good and gets the hours back for bidding, with real consumption data across every location instead of gut feel.

  • Reordering stops eating the hours you would rather spend bidding and winning work.
  • No $4 part sending a two-man crew back to a job you have already billed.
  • Real consumption trends to bid materials from, instead of gut feel.

Fabricators and field crews running on Arda

Shops that put a card on everything they hold, in the building and on the road, and stopped losing days to the one part that was somewhere else.

Assembly
Industrial
2x
throughput
90%
less time ordering

Assembly Industrial

Heavy-industry fabricator of custom trucks and metalwork. Same gauge steel, same fastener and consumable burn as your fab shop. Weekly stockouts gone, and the floor went from four builds at a time to eight in six months, without a bigger shop or a bigger team.

Read the Assembly Industrial case study →
Fat Fender Garage logo
0
stockouts
365→20
day backlog

Fat Fender

Custom vehicle shop, and they got here after two failed ERP implementations. Cards went on the parts they stock, stockouts went to zero, and the order backlog fell from 365+ days to 20. No rip and replace on the systems they already ran.

Read the Fat Fender case study →
Rossmonster
4x
revenue
5x
throughput

Rossmonster

Overland vehicle builder. Holdings on critical components fell from 25+ down to 5 while output went up 6×, because the reorder signal moved onto the bin instead of onto a person.

Read the Rossmonster case study →

Arda vs ERP vs spreadsheets for sheet metal and HVAC replenishment

For the items that actually stop a job, here is how the three common approaches stack up on the floor.

 ArdaERP / MRPSpreadsheet / memory
Signal to reorderScan a card, order fires automaticallyManual entry, then a planning runSomeone remembers to look
Covers every stocked itemYes, on-BOM and off, same cardOn-BOM only, misses the restOnly if updated by hand
Shop-floor complianceHigh, scanning is the easy pathLow, floor skips data entryLow, depends on one person
Setup timeStart with one part in a dayMonths of implementationFast, but breaks as it grows
Works with your existing ERPYes, splices in, no rip and replaceIt is the ERPDisconnected from it
Cost to get started$0 for your first 10 cardsHigh license and rollout costFree, until a stockout costs a day

Weighing specific tools rather than whole approaches? The Arda Comparison Hub has side-by-side breakdowns against eTurns, Fishbowl, Katana, Cin7, Fastenal, Odoo, Sortly, and more.

Frequently asked questions

Can I run kanban cards across multiple vans and the shop at the same time?
Yes, and that is the point. Each van gets its own set of cards for the bins it carries, and the fab shop and the warehouse get theirs. A tech scans the card on the empty screw bin in the van, and the reorder fires for that van, not for the building. In the dashboard the office sees every card and every location in one view, so you know which truck is short before the tech standing in a crawlspace does. Pricing is per card with unlimited users, so putting the whole crew on it costs nothing extra.
How do you stock a service van so it never shows up short?
You let the bin do the work. Two bins of each fast mover ride in the van, sized to your restock cycle rather than a supplier's lead time. The tech works out of the first bin, and when it goes empty they scan the card and pull the second forward. The replacement is already moving before the second bin runs down. Nobody inventories the truck on a Friday night, and the restock happens because scanning is the easiest way to get more.
What should be on an HVAC truck stock list?
The fast movers that end a call when they are missing: zip screws and bits, UL-listed foil tape and rolled mastic, coiled hanger strap, all-thread and anchors, flex duct and start collars, register boots and volume dampers, run capacitors in 35/5, 40/5 and 45/5, 1-pole and 2-pole contactors, universal thermostats, float switches, copper fittings and brazing supplies, PVC drain fittings with primer and glue. Writing the list is the easy part. Getting every van to actually be holding it is the part that fails, which is what a card on each bin solves.
Does Arda work alongside my ERP or field service software?
Yes. Arda runs the replenishment loop and leaves your ERP and your dispatch software doing jobs, scheduling and invoicing. It slots in exactly where those systems fall hardest, on the off-BOM consumables that never make it onto a takeoff and never make it onto a work order either. It integrates with QuickBooks, NetSuite, Odoo, Xero, Shopify, Stripe, Airtable, Make, and Zapier, plus a REST API, so there is no rip and replace.
How much does Arda cost, and is there a free trial?
Arda prices by card, not by seat, so users are unlimited on every plan and every tech can scan from day one. The Free plan is $0 a month for up to 10 cards. Growth is $250 a month billed annually, or $291 month-to-month, and covers 250 cards at $1 a card. Pro is $500 a month billed annually for 500 cards, plus AI-tuned kanban quantities and multi-card loops. Enterprise is custom. Paid plans include a 7-day free trial, and annual plans add 2 free months and a $650 welcome kit after an onboarding call. Start with one van and expand across the fleet when it has proven itself.
Live in a day, one bin

No implementation project. Card a single bin in one van and the loop is running.

$0 for 10 cards

Free plan, no card required to try it. Paid plans add a 7-day trial.

Your ERP stays

Splices in alongside QuickBooks, NetSuite, Odoo, Xero and more. No rip and replace.

Unlimited users

Priced per card, not per seat, so every tech, installer and shop hand can scan from day one.

Card one van this week, and stop paying for the second trip

Rossmonster got cards onto 100% of its supplies inside a year, including the stock nobody had been watching. Start with the bin that killed your last call, on us, and let the van reload itself.

Free plan, unlimited users, no ERP rollout.