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Keep the next cabinet moving from assembly to finish. Put Arda cards with the glue, abrasives and catalyst your shop runs through every day. Scan when supplies run low to start the reorder before they hold up the work.
Fat Fender · custom vehicle shop, after two failed ERP implementations.
The order backlog ran past 365 days. It came down to 20, and the stockouts went to zero.
A kitchen goes through the booth once. Everything upstream can be resequenced, so the shortage that costs you an install date is a case of acid catalyst on the booth shelf, not a sheet of ply. Arda puts the reorder on that shelf: the card carries the quantity and your supplier's lead time. The catalyst gets a card of its own, because it is bought apart from the finish, it runs its own pot life once mixed, and it is on nobody's cut list. Same card on edgeband rolls, edgebander glue, abrasive belts and the undermount slides the crew opens at install.
The shelf did not fail. The signal did.
Cabinet shops run high-mix, one-off work with almost no system underneath it. The owner is still the purchasing department, ordering between a site visit, a quote and a punch list, and the items that stop a kitchen are the ones no cut list ever reaches.
Everything upstream can be resequenced. If the nest is short a sheet you cut something else, but a kitchen goes through the booth once, so an empty catalyst bottle or a loaded exhaust filter stops the only station that has no workaround. The shortage costs a $90 case and an install date the countertop template is stacked behind.
Catalyst is bought separately from the finish, has its own pot life once mixed, and is the one item on the shelf that is worthless alone. It is also the one nobody thinks of as stock, because it is not on the cut list, not in the quote, and not on any schedule.
Slides and hinges are quoted per job and stocked by habit, so the gap surfaces at install rather than in the shop. Boxes are built, doors are finished, the truck is loaded, and the crew opens the last carton to find four pair of undermount slides for a nine-drawer bank.
Arda puts a scannable card on every item you stock, starting with the ones no cut list ever reaches, so the scan fires the reorder on its own. No tallying, no purchase order to type, no ERP rollout. Scan a card, the material shows up. Cabinet shops are one of the trades covered by Arda's inventory replenishment software.
Consumables are where the pain is loudest, because a cut list gives you the panel and the hinge and never the glue pellets, the 180 grit, the catalyst, or the cone strainers that turn a stack of sheets into a finished kitchen. But the same card works on anything you stock, on-BOM or off. Put a card on it and the shortage disappears.
Every stocked item gets a durable card with a QR code, from a rack of edgeband rolls to a shelf of catalyst to a pallet of prefinished ply. A cabinetmaker or the finisher scans it with any phone, no extra hardware, no login friction.
The reorder goes out at the card's quantity to the supplier already on the card, so the catalyst is moving before the booth runs out of it. Nobody types a purchase order.
Purchasing and the owner watch which cards are pulled, on order, or restocked across the bench, the booth and the panel line, without walking the floor.
Each card encodes a proven loop sized to your real consumption: reorder point, the two-bin system, min/max levels, and safety stock. The math lives on the card, not in someone's head.
Card it today, scan it tomorrow, and see the reorder fire without anyone walking the aisle. Expand across the booth, the edgebander and the slide-and-hinge shelf when it has proven itself.
None of these are cabinet shops, and one of them works wood every day. What they share with a cabinet shop is the operating model: every unit is effectively a custom job, the mix changes week to week, and the owner was the one doing the ordering.
Custom vehicle builder with an in-house wood shop, running maple slab door cabinetry, oak flooring and custom galley casework. Cards went on 100% of supplies inside a year, holdings on critical components fell from 25+ to 5, and production runs five times higher on that fifth of the stock.
Read the Rossmonster case study →Heavy-industry fabricator of custom trucks and metalwork. Weekly stockouts gone, and the floor went from four builds at a time to eight in six months, without a bigger shop or a bigger team.
Read the Assembly Industrial case study →Precision machine shop. More going out of the same building with the same crew, after the reorder loop moved onto cards at the point of use.
Read the Austere case study →Most cabinet shops do not have an ERP. They have Cabinet Vision, Microvellum or Mozaik on the design side and QuickBooks on the money side, and the shelf is on nobody's screen at all. For the items that actually stop a kitchen, here is how the three real options stack up on the floor.
Put the reorder signal at the point of use instead of leaving it to whoever notices the shelf looks light. Each family gets a bin and a card sized to how fast the shop burns it plus the supplier's lead time: grits at the sanding bench, glue pellets at the edgebander, catalyst and strainers at the booth, slides and hinges at the assembly table. With Arda, the card carries a QR code, and scanning it fires the reorder automatically. The owner stops being the purchasing department without anyone being hired to replace them, because the reorder no longer needs a person to start it. See how Arda works.
Because Cabinet Vision, Microvellum, Mozaik and the rest are design, engineering and optimization tools. They generate a cut list and a nest, and they can report the linear feet of edgeband a job consumes, but reporting consumption is not the same as placing an order. Nothing in that chain owns a 328 ft roll or a case of acid catalyst on the shelf. Arda runs the replenishment loop for exactly those items and slots in alongside whatever you already use, which keeps doing design, engineering and quoting.
Enough to cover your supplier's lead time at your real burn rate, plus a cushion for the weeks the schedule gets heavy. The formula is average daily consumption multiplied by lead time in days, plus safety stock. A shop that goes through two gallons of conversion varnish a day, on a distributor that delivers twice a week, with two gallons of safety stock, reorders at eight. Arda carries that number on the card itself, so the quantity sits at the booth door instead of in a formula somebody redoes when the mix shifts from paint grade to stain grade. See the reorder point formula.
Yes, and custom work is the reason it beats forecasting. Kanban does not predict what the next kitchen needs. It replaces stock at the rate the shop actually consumes it, so a month of white melamine closets and a month of stained white oak both get replenished correctly without anyone rebuilding a forecast. The cards absorb the variability. When a run changes the burn rate on one item, you resize that one card and the rest of the shop is unaffected. More on the two-bin system.
Create unlimited items and cards on Free, without Order Queue access. Solo includes one user and up to 10 orders a month after its 7-day trial. Team and Pro are priced per Power User and include unlimited scanning for your team. Compare current plans and billing.
Rossmonster had cards on 100% of supplies inside a year, with no purchasing hire and no rollout project. Start where it hurts most, on us, and let the shelf reorder itself.
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