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Inventory Replenishment / Custom Vehicle & Boat Builders

Arda's inventory replenishment software for custom vehicle and boat builders

Every unit you build is effectively a prototype, so there is nothing for a forecast to extrapolate from. Hull 12 has a different lamination schedule than hull 11, and the rig on the lift has a one-off harness. Arda puts a scannable card on every item you stock, from resin and fairing compound to wire, vinyl and hardware, so a scan fires the reorder and the bay never stops.

Your first 10 cards are free. Works alongside your ERP, no rip and replace.

Trusted by builders including Rossmonster, Fat Fender, and Assembly Industrial.

Arda replenishment dashboard showing shop-floor cards for laminating resin and fairing supplies, with pulled, on-order, and restocked status

Never stock out on anything a build needs

A stockout is a reorder that fired too late, or never fired at all. Count-based systems leave that trigger to a person, and people are busy. Arda makes the trigger physical: the card on the bin is the reorder, sized to your supplier's lead time, so replenishment starts the moment stock runs low and the shelf refills before the second bin runs dry. That works the same on a drum of laminating resin, a rack of core stock, or a bin of rivnuts.

The trigger can't be skipped

Scanning the empty bin is the fastest way to get more, so the reorder fires on its own, every time.

The buffer is sized, not guessed

Reorder point and safety stock are set to your real burn rate and lead time, so the second bin always covers the wait.

It holds as demand shifts

When a job changes what you burn, you resize the card once. Nobody recalculates a min/max by hand.

"When we started with Arda, we were almost a year behind on fulfilling orders."
Adam Ward · Inventory Manager, Fat Fender Garage

Every build is a prototype, so nothing you own can forecast it

Custom vehicle and boat shops run high variety at low volume, so the item that stops a build is different on every build. A $60 box of longboard paper and a $200 gallon of high-build primer do not cost $260 when they run out on a Thursday. They cost Monday's booth slot, and the next one is a week out.

01

No two builds burn the same list

MRP forecasts forward from what you consumed last quarter. Last quarter was a different boat with a different lamination schedule and a different harness, so there is nothing to extrapolate from and the forecast is wrong before the first layer goes down.

02

A nearly finished build still occupies the bay

A rig sits at 97 percent waiting on a bag of rivnuts and one Deutsch connector. Nobody takes delivery at 97 percent, so the lift stays occupied and the crew opens a second build they cannot finish either. The shop is now running two half-builds instead of making one handover.

03

Finishing one build starves the next

Bay two gives up its rivnuts and its last gallon of resin so the hull in bay one can leave on Friday. The shortage does not disappear, it moves. The boat in bay two now misses its own launch date, and two builds are late instead of one.

How does inventory replenishment work in a custom vehicle or boat shop using Arda?

You cannot forecast a build that has never been built. You can replenish it. Arda's inventory replenishment software for custom vehicle and boat builders puts a scannable card on every item you stock, sized to your real burn rate and your supplier's lead time, so a scan fires the reorder on its own. Nothing has to be predicted, reported or typed. Scan a card, the material shows up.

Built for everything a build consumes, on-BOM and off

The off-BOM half hurts most, because catalyst, bag consumables, fairing compound and activator never appear on a lamination schedule or a build sheet, so nothing is watching them. The same card works on the on-BOM half too, from resin and cloth to core stock, vinyl and tank hardware. Card it, and it stops being the thing that holds a delivery.

Laminating resin & gelcoatCatalyst & wet-layup consumablesReinforcement fabricCore stock & marine plywoodInfusion & vacuum-bag kitStructural adhesives & sealantsFairing compound & abrasivesPaint, primer & booth suppliesMarine & body fasteners12V wiring & connectorsUpholstery, canvas & soft goodsPlumbing, propane & tank hardware
1

Scan the card when a bin runs low

Every stocked item gets a durable card with a QR code, from a drum of laminating resin to a bin of rivnuts to a rack of core stock. A laminator or fabricator scans it with any phone, no extra hardware, no login friction.

2

The order fires automatically

The scan hits Arda's backend, which places the reorder at the right quantity from the right supplier. No purchase order to type.

3

See every card, pulled to restocked

Purchasing and the owner watch which cards are pulled, on order, or restocked across parts and locations, without walking the floor.

Each card encodes a proven loop sized to your real consumption: reorder point, the two-bin system, min/max levels, and safety stock. The math lives on the card, not in someone's head. The same loop runs in every trade Arda serves, and the parent page on inventory replenishment software covers how it applies across manufacturing.

Arda card detail panel showing a scanned card for laminating resin, its reorder quantity, supplier, and live order status

Start with the one material that stalled your last delivery

Card it today, scan it tomorrow, and see the reorder fire on its own. Expand across the bays when it has proven itself.

Start Free Trial →First 10 cards free

Built for the shop floor, not the back office

Count-everything tools fail because they add a task. Arda removes one. That is what holds compliance past week one.

No counting, ever

The card is the replenishment signal, on every item you stock. Nobody tallies stock or runs a cycle count to make the numbers real.

Adoption that holds

The simplest way to do the job is to scan the card, so compliance sticks where badge-in ERP screens lose the floor on day one.

One scan, any phone

No scanner gun, no new login, no training day. A fabricator scans with the phone already in their pocket, so nothing new stands between them and the reorder.

The signal lives on the floor

Reorder point, min/max, and safety stock are baked into the card at the point of use, not buried in a back-office sheet that drifts the moment demand shifts.

What each role gets

Fabricator / laminator

One scan when a bin runs low, and the refill is already moving. Same motion for every item in the bay. No software to learn.

  • No hunting down whoever does the ordering. Scan the empty bin and get back to the build.
  • No dead stop mid-layup because the resin drum is empty and nobody caught it.
  • Nothing new to learn. If you can scan a card, you already know the whole system.

Inventory or purchasing manager

Orders fire at the right quantity with no stack of manual POs, and every card's status is in one place.

  • No typing purchase orders by hand or chasing the floor to find out what got used.
  • No surprise "we're out" that turns into a premium rush order.
  • Pulled, on order, restocked: every card's status in one view, so nothing inbound is a mystery.

"It gives the team a voice. They bring the card over to us, and we scan it, and then it gets right to the purchasing team." Adam Ward, Inventory Manager, Fat Fender Garage

Owner-builder

Hands off reordering for good and gets the hours back for quoting, with real consumption data across the whole shelf instead of gut feel.

  • Reordering stops eating the hours you would rather spend quoting and winning work.
  • No cheap consumable, and no missing sheet of core stock, holding a finished build in the bay because a reorder slipped.
  • Real consumption trends to quote materials from, instead of gut feel.

Custom vehicle and boat builders running on Arda

One-off builders who put a card on what they stock, from resin and fairing compound to wire, vinyl and hardware, and got their delivery dates back.

Fat Fender Garage logo
0
stockouts
95%
backlog reduction

Fat Fender

Builds and supplies high-performance custom parts and full restorations for classic Ford and Chevy trucks, after two failed ERP implementations. The oldest open order went from 365+ days to 20, and kit throughput went from one a week to five at roughly $8k each.

Read the Fat Fender case study →
Assembly
Industrial
2x
throughput
90%
less time ordering

Assembly Industrial

Designs and builds rugged custom trucks and metalwork for industrial applications. Capacity went from four trucks at a time to eight, and ordering went from two or three hours a week down to ten minutes a day.

Read the Assembly Industrial case study →
Rossmonster
80%
less inventory held
100%
of supplies carded

Rossmonster

Colorado builder of premium van conversions and the Baja truck-camper line, every unit configured to the customer. Owner Luke Farny: "Before Arda, we held inventory levels at 25+ for most of our critical components. Now, we hold inventory levels at 5 and make 6x as many vehicles."

Read the Rossmonster case study →

Arda vs ERP vs spreadsheets for custom build replenishment

For the items that actually stop a build, here is how the three common approaches stack up on the floor.

 ArdaERP / MRPSpreadsheet / memory
Signal to reorderScan a card, order fires automaticallyManual entry, then a planning runSomeone remembers to look
Covers every stocked itemYes, on-BOM and off, same cardOn-BOM only, misses the restOnly if updated by hand
Handles a build mix that changes every jobYes, the card reacts to consumptionNo, the forecast assumes repetitionNo, it assumes someone remembers
Shop-floor complianceHigh, scanning is the easy pathLow, floor skips data entryLow, depends on one person
Setup timeStart with one part in a dayMonths of implementationFast, but breaks as it grows
Works with your existing ERPYes, splices in, no rip and replaceIt is the ERPDisconnected from it
Cost to get started$0 for your first 10 cardsHigh license and rollout costFree, until a stockout costs a day

Weighing specific tools rather than whole approaches? The Arda Comparison Hub has side-by-side breakdowns against eTurns, Fishbowl, Katana, Cin7, Fastenal, Odoo, Sortly, and more.

Frequently asked questions

How do you manage inventory when every build is different?
You stop trying to predict it. Forecasting tools extrapolate from past consumption, which does not work when the next build is a different boat with a different lamination schedule. A pull system predicts nothing: each stocked item carries a card sized to your supplier's lead time and your real burn rate, and the reorder fires when a bin runs low. The build mix can change completely and the loop still holds, because it reacts to actual consumption rather than a forecast of it.
Can kanban work for one-off or custom production?
Yes, and one-off production is where it works best. Kanban is often assumed to need repetitive volume, but what it actually needs is repeated consumption of the same materials, which custom builders have in abundance. Every hull is different, and every hull still burns resin, mat, fairing compound, abrasives, primer, fasteners, wire and sealant. Card the materials rather than the finished units and the variety at the top of the build stops mattering.
Why do ERP implementations fail in custom build shops?
Because an ERP needs someone on the floor to report what got used, and on a custom build the floor is fabricating, not keying in issues. Multi-level BOMs also assume a repeatable product, which a one-off build is not, so the BOM is out of date the moment the customer changes a spec. Fat Fender Garage went through two failed ERP implementations before Arda. Arda takes a different route: the physical card at the point of use is the reorder signal, so nothing has to be reported for replenishment to fire, and your ERP keeps doing jobs, costing and accounting.
How do you handle materials with a shelf life, like resin and adhesives?
Card quantities are sized to real burn rate and supplier lead time, not to a bulk-buy discount, which is what keeps resin, catalyst, gelcoat and adhesive cartridges moving before they go off. Because each card's consumption is captured on scan, you can see how fast a material actually turns over and resize the card once instead of guessing at a min/max again. Slower items get smaller cards, faster items get larger ones, and the safe move of ordering double stops turning into gelled drums and hardened tubes.
How much does Arda cost, and is there a free trial?
Arda prices by card, not by seat, so users are unlimited on every plan. The Free plan is $0 a month for up to 10 cards. Growth is $250 a month billed annually, or $291 month-to-month, and covers 250 cards at $1 a card. Pro is $500 a month billed annually for 500 cards, plus AI-tuned kanban quantities and multi-card loops. Enterprise is custom. Paid plans include a 7-day free trial, and annual plans add 2 free months and a $650 welcome kit after an onboarding call. You can start with one bay or one material and expand across the shop when you are ready, with no months-long implementation. See full pricing.
Live in a day, one part

No implementation project. Card a single item and the loop is running.

$0 for 10 cards

Free plan, no card required to try it. Paid plans add a 7-day trial.

Your ERP stays

Splices in alongside QuickBooks, NetSuite, Odoo, Xero and more. No rip and replace.

Unlimited users

Priced per card, not per seat, so the whole floor can scan from day one.

Ten cards, one bay, no more stalled builds

Assembly Industrial put cards on its floor and went from four trucks at a time to eight. In Anthony Olivas's words, "The stress in the shop is gone, and everything just flows." Start where it hurts most, on us, and let the shelf reorder itself.

Free plan, unlimited users, no ERP rollout.