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For welding shops

Keep the arc burning. Put Arda cards with the gas, tips and tungsten your welders depend on. Scan when supplies run low to start the reorder before the next job needs them.

P/N
Minimum
Location
Order
Supplier
Arda
0
stockouts
20
day backlog, down from 365

Two failed ERP implementations, then zero stockouts on everything they stock. The backlog went from 365 days to 20.
Fat Fender, custom truck and vehicle builder

Arda on the floor

The next weld needs wire.

When the spool reaches its reorder point, scan the card and add it to the queue. Capture the need before you leave the welding station.

  1. 01

    Put the refill in the queue.

    Check the item. Tap Queue. Purchasing sees the request grouped with the rest of that supplier's order.

    Arda mobile latest scan for weld wire with Queue, Restock, and Edit actions.
    01 / MIG weld wireView screen
  2. 02

    Scan when stock reaches the minimum.

    Scan the QR code with your phone while you are standing at the shelf. Gloves stay on and work keeps moving.

    Arda mobile camera scanning a Kanban card beside a bin of washers.
    02 / M8 stainless-steel washersView screen
See the mobile walkthrough

The reorder stops depending on somebody checking the rack

Somebody pulls the last full cylinder off the rack and forgets to tell anyone. Every stockout starts there. Arda puts the reorder on the rack instead: the card carries the quantity and your gas house's delivery days. The scan that gets a welder a full bottle is the same motion that orders the next one. The second bottle covers the wait while the first goes back for a refill. Same card on contact tips, MIG wire and filler rod.

The shelf did not fail. The signal did.
The real problem

Nothing plans your gas or your tips, for two opposite reasons

A welding shop's shelf is bimodal. At one end sits a cylinder you do not own, do not receive and cannot read from ten feet away. At the other sits a box of 0.035 contact tips too cheap for anyone to log. Both of them stop the arc, and the arc is the whole product.

01

Your cylinder rack looks full right up until it isn't

Empties and fulls chain up in the same rack against the same wall, and from ten feet they are identical. So the shortage gets found by a welder mid-bead, when the shielding cuts out and the last four inches go porous. By then the gas house has already run its route.

02

Too big to log, too cheap to bother

A leased cylinder never enters your ERP as inventory because you do not own it. A box of 0.035 contact tips is too cheap for anyone to log. The two items most likely to stop the arc are the two nothing is watching, for opposite reasons.

03

Arc-off time is already eating the day

Industry-average operating factor is about 20 percent, roughly 12 minutes of arc per labour hour. Five minutes hunting a full bottle or a fresh box of tips is not an inconvenience. It is the product.

How it works

How does inventory replenishment work in a welding shop using Arda?

Arda's inventory replenishment software for welding shops puts a scannable card on the cylinder rack and on every bin at the bench, so the scan fires the reorder on its own. No purchase order to type, no ERP rollout, and nothing new for the welder to do beyond the thing that already gets them more gas. It is the same card-and-scan loop Arda runs across every trade, set out in full on the inventory replenishment software hub.

Built for both ends of a welding shop's shelf

The loudest pain is off-BOM: the gas and the gun parts that never reach a bill of materials, so nothing is watching them. The same card works on the filler metal, weld studs and backing rings that are on the print. One motion for everything the shop holds.

  • Shielding gas cylinders
  • MIG wire (ER70S-6, ER308L)
  • Flux-cored & metal-cored wire
  • Stick electrodes & rod oven stock
  • TIG filler rod
  • Tungsten electrodes
  • Contact tips, nozzles & diffusers
  • Collets, gas lenses & cups
  • Weld studs, nuts & backing rings
  • Anti-spatter & weld-prep chemicals
  • Welding PPE & cover lenses
  • Regulators, liners & drive rolls
1

Scan the card when the rack or the bin runs low

Every stocked item gets a durable card with a QR code, from the cylinder rack to a bin of contact tips to a spool of ER70S-6. A welder scans it with the phone already in their pocket. No extra hardware, no login friction.

2

The order fires automatically

The reorder leaves at the card's quantity, to the gas house or the welding supplier already on the card, and it rides their next route. Nobody types a purchase order.

3

See every card, pulled to restocked

Pulled, on order, restocked, in one view. That includes which bottles are out for refill and which are back on the rack.

Your gas house already owns the cylinders, bills the rental, keeps its own cylinder balances and hydrotest records, and drives a fixed route. That is a vendor-managed arrangement in everything but the name, and the cards run inside it rather than beside it: the supplier keeps the asset records, Arda fires the request from the rack.

Each card encodes a proven loop sized to your real consumption: reorder point, the two-bin system, min/max levels, and safety stock. The math lives on the card, not in someone's head.

Start with the one part that stalled your last job

Card it today, scan it tomorrow, and see the reorder fire without anyone counting. Expand across the bench and the rack when it has proven itself.

Make Free Kanban CardsFree plan, no credit card
Proof it works

Weld-led shops and manufacturers running Arda cards

Shops whose output is measured in arc-on time, that put a card on the gas, the filler metal and the gun parts, and got the bench back.

2x
throughput
10 min
a day ordering, from 2–3 hours a week

Assembly Industrial

Heavy-industry fabricator of custom trucks and metalwork, which is weld-led work in everything but the name. Weekly stockouts gone, and the floor went from four builds at a time to eight in six months, without a bigger shop or a bigger team.

Read the Assembly Industrial case study
production
80%
less inventory held

Rossmonster

Overland vehicle builder with heavy in-house fabrication and welding. Cards went on 100% of supplies inside a year. Critical components dropped from 25+ to 5, a fifth of what they held, and production went up five times.

Read the Rossmonster case study
See how we compare

Arda vs ERP vs spreadsheets for welding shops

For the tips, wire, and leased cylinders that keep a cell arcing, here is how the three common approaches stack up at the rack.

CriteriaArdaERP / MRPSpreadsheet / memory
Signal to reorderScan a card, order fires automaticallyManual entry, then a planning runSomeone remembers to look
Covers every stocked itemYes, on-BOM and off, same cardOn-BOM only, misses the restOnly if updated by hand
Shop-floor complianceHigh, scanning is the easy pathLow, floor skips data entryLow, depends on one person
Setup timeStart with one part in a dayMonths of implementationFast, but breaks as it grows
Works with your existing ERPYes, splices in, no rip and replaceIt is the ERPDisconnected from it
Cost to get started$0 on the free planHigh license and rollout costFree, until a stockout costs a day
Answers

Frequently asked questions

How do you keep from running out of shielding gas in the middle of a job?

Stop making it a walk-over-and-look problem. Put a two-bottle rule on each active gas type and a scannable card on the rack, so the moment a welder pulls the last full cylinder onto the bench they scan the card and the replacement is already ordered. A 125 to 150 cf cylinder at a normal 12 to 15 L/min flow gives roughly 10 to 12 hours of arc, which at a busy bench is two or three shifts, not a month. The card is sized against your gas house's delivery route, so the refill lands while there is still gas at the bench. More on the two-bin system.

How many spare gas cylinders should a welding shop keep on hand?

One full spare per active gas type per bench, not one spare for the building. The number is set by your supplier's route rather than by your consumption. Most welding shops buy from a local gas house running a fixed two-day-a-week delivery, so an empty on Wednesday afternoon is a cold bench until Friday unless something already fired on Tuesday. Size the card to cover the gap between routes plus a shift of cushion, and the rack carries the answer instead of a person carrying it. Run C25, pure argon and a tri-mix and that is three cards, not one.

Should we lease or own our gas cylinders, and does it change how we replenish?

Most shops lease, and it changes where the signal has to live rather than whether you need one. A leased cylinder belongs to the gas house, so it never enters your ERP as inventory, and the rental or demurrage clock runs whether the bottle is full or empty. Owning kills the rental line but hands you the capital and the hydrotest dates, which is why leasing stays normal well past the point most shops expect. Either way the replenishment problem is identical, because ownership decides who holds the asset and the card decides when the refill leaves the gas house. Arda does not replace your supplier's cylinder balances or its rental billing. It runs the pull signal on your side of the fence: what to send, how much, and when, fired from the rack instead of remembered by a person, on the same route they already drive.

How do you replenish contact tips, nozzles and tungsten at the bench?

Put a second bin behind the first and card the empty one. The welder takes the last handful of 0.035 tips, scans the card, pulls the second bin forward, and the reorder is already moving before anyone has to ask for it. The same setup holds for nozzles, diffusers, liners, collets, gas lenses, alumina cups and each tungsten diameter, which is where most shops get caught: they hold four sizes of everything and run dry on exactly one. The empty bin is the signal, and the quantity is already on the card.

Why do welds go porous halfway through a shift?

Usually consumable wear, not bad gas. A contact tip burned past its bore wanders the arc, a nozzle packed with spatter chokes the shield, and a plugged diffuser starves it, so coverage goes intermittent and the bead goes porous. The fix is a fresh tip and a clean nozzle at the bench, which only happens if there is a fresh one to reach for. Shops that card their gun consumables stop diagnosing a purchasing problem as a gas problem, because the box is never empty when the welder reaches into it.

Does Arda work alongside my ERP?

Yes. Arda runs the replenishment loop for everything you stock and slots in where ERP and MRP fall hardest, on the variable-consumption goods that never make it onto a BOM. Your ERP keeps doing jobs, routing, and costing. It integrates with QuickBooks, NetSuite, Odoo, Xero, Shopify, Stripe, Airtable, Make, and Zapier, plus a REST API, so there is no rip and replace.

How much does Arda cost, and is there a free trial?

Create unlimited items and cards on Free, without Order Queue access. Solo includes one user and up to 10 orders a month after its 7-day trial. Team and Pro are priced per Power User and include unlimited scanning for your team. Compare current plans and billing.

Ten cards, one weld cell, no more empty rack

Fat Fender carded the parts it stocks after two failed ERP implementations, killed its stockouts and cut a 365-day backlog to 20. Start on the cylinder rack, on us, and let the bench reorder itself.

Free plan, unlimited cards, no ERP rollout.