Inventory Replenishment / Small Manufacturers

Arda's inventory replenishment software for small manufacturers

Arda gives a 10 to 75 person manufacturer real inventory control without an ERP project: put a scannable card on one part today, and when it runs low a scan fires the reorder. No implementation, no data to clean up first, and nobody to hire to run it. Your first ten cards are free, and the loop grows one shelf at a time.

Your first 10 cards are free. Works alongside your ERP, no rip and replace.

Trusted by manufacturers including Austere, Fat Fender, and Rossmonster.

Arda replenishment dashboard showing a small manufacturer's first cards, with pulled, on-order and restocked status

Never stock out, without hiring anyone to prevent it

A stockout is a reorder that fired too late, or never fired at all. In a shop of 10 to 75 people that reorder usually depends on one person having a spare five minutes, and that person is also quoting the next job. Arda makes the trigger physical: the card on the bin is the reorder, sized to your supplier's real delivery days, so replenishment starts the moment stock runs low. It does not need anyone's attention to work, which is the only reason it is still working three months in.

The trigger can't be skipped

Scanning the empty bin is the fastest way to get more, so the reorder fires on its own, every time.

The buffer is sized, not guessed

Reorder point and safety stock are set to your real burn rate and lead time, so the second bin always covers the wait.

It holds as demand shifts

When a job changes what you burn, you resize the card once. Nobody recalculates a min/max by hand.

The system that survives is the one that does not need you.

Nobody was hired to do the ordering, and it shows on the weeks you are busiest

Twenty-eight people. There is no ERP, because the last quote came back at more than the shop spends on material in a quarter, and there is a spreadsheet that was accurate in March. Ordering is not anybody's job, so it lands on whoever is closest to the shelf and least able to stop: the owner between quotes, or the lead between setups. It has worked for eleven years. It fails about four times a year, always in the same week, always the week the shop is full.

01

Purchasing is the one job nobody was hired for

At thirty people every hire has to pay for itself on the floor, so the ordering gets absorbed by whoever already has the most to do. That leaves a purchasing function with no owner, no hours allocated to it, and no cover for the week that person is out.

02

It fails on your best weeks, not your worst

Reordering happens in the gaps, and the gaps close the moment the shop fills up. So the shortage lands on the week you are running two shifts and quoting three jobs, which is the week it costs the most and the week nobody has ten minutes to prevent it.

03

Anything that needs a champion dies when you get busy

The last system did not fail on features. It failed because it needed somebody to feed it, and the only person who could was also running the floor. At this size the question is never whether the software can do the job. It is whether it still runs in the month you stop looking at it.

How does inventory replenishment work in a small manufacturer using Arda?

Arda's inventory replenishment software for small manufacturers starts with one item, not with an implementation. You print a card, put it on the bin, and the first time somebody runs low they scan it with the phone already in their pocket. That fires the order at the quantity and the supplier already written on the card. It is the same inventory replenishment software Arda runs inside large plants, sized so a shop of fifteen can start it on a Tuesday afternoon for nothing.

One part, then the cell, then everything you stock

Nobody at this size can stop for a rollout, so Arda is built to be adopted in pieces you can afford to abandon. Each stage below is a real stopping point. If the first one does not earn the second, you have lost an afternoon and no money.

Stage 1

One part. Today. $0.

  • What you card: the single item that stopped your last job, or the one you have paid to expedite twice this year.
  • Who scans: whoever reaches for it. No account, no training, no phone but their own.
  • What it costs: nothing. The Free plan is $0 a month for up to 10 cards, with unlimited users.
  • What you learn: whether the scan actually happens on a busy day. That is the only thing worth testing first, and it is the thing every previous attempt failed on.
Stage 2

One cell or one bench. This month.

  • What you card: everything the people around that first card reach for, so one area of the floor stops running dry entirely.
  • Who scans: the operators and the shop lead. Still nothing to log into.
  • What it costs: still $0 up to ten cards. Past that, Growth is $250 a month billed annually, or $291 month to month, and covers 250 cards at $1 a card. Users stay unlimited.
  • What you learn: what you actually consume, written down, for the first time. Most owners find at least one item they have been over-buying for years.
Stage 3

Everything you stock. When it has earned it.

  • What you card: the rest of the shelf, on-BOM and off, including the stockroom nobody has been through since the move.
  • Who scans: everybody, including whoever is covering while the owner is out.
  • What it costs: Growth covers 250 cards. Pro is $500 a month billed annually for 500 cards and adds AI-tuned kanban quantities and multi-card loops. Enterprise is custom.
  • What you learn: what purchasing has been costing you in hours, now that it is no longer invisible.

There is no stage where somebody sits down and enters your whole item list. The list builds itself, one card at a time, in the order the shop actually needs it.

1

Scan the card when a bin runs low

Every stocked item gets a durable card with a QR code, starting with the one part that stopped your last job. Whoever is standing there scans it with any phone, no extra hardware, no login friction.

2

The order fires automatically

The scan hits Arda's backend, which places the reorder at the right quantity from the right supplier. No purchase order to type.

3

See every card, pulled to restocked

Purchasing and the owner watch which cards are pulled, on order, or restocked across parts and locations, without walking the floor.

Each card encodes a proven loop sized to your real consumption: reorder point, the two-bin system, min/max levels, and safety stock. The math lives on the card, not in someone's head.

Arda card detail panel showing a scanned item, its reorder quantity, supplier, and live order status

Start with the one part that stalled your last job

Card it today, scan it tomorrow, and see the reorder fire without anyone being asked to remember. Expand across the floor when it has proven itself.

Start Free Trial →First 10 cards free

Built for the shop floor, not the back office

Tools that ask the floor for data fail because they add a task. Arda removes one. That is what holds compliance past week one, in a shop where nobody has a spare task to give.

Nothing to administer

The card is the replenishment signal on every item you stock, so there is no weekly upkeep and no back-office job created by adopting it.

Adoption that holds

The simplest way to do the job is to scan the card, so compliance sticks where badge-in ERP screens lose the floor on day one.

One scan, any phone

No scanner gun, no new login, no training day. Whoever is standing there scans with the phone already in their pocket, so nothing new stands between them and the reorder.

The signal lives on the floor

Reorder point, min/max, and safety stock are baked into the card at the point of use, not buried in a back-office sheet that drifts the moment demand shifts.

What each role gets

Operator / shop lead

One scan when a bin runs low, and the refill is already moving. Same motion for every item on the floor. Nothing to learn and nobody to go and find.

  • No hunting down whoever does the ordering. Scan the empty bin and get back to the job.
  • No dead stop mid-setup because a bin is empty and nobody caught it.
  • Nothing new to learn. If you can scan a card, you already know the whole system.

Whoever does the ordering

At this size that is usually the same person doing invoices and scheduling. Orders fire at the right quantity with no stack of manual POs, and every card's status sits in one view: pulled, on order, restocked.

  • No typing purchase orders by hand or chasing the floor to find out what got used.
  • No surprise "we're out" that turns into a premium rush order.
  • Pulled, on order, restocked: every card's status in one view, so nothing inbound is a mystery.

Owner

You stop being the purchasing department. Reordering comes off your list for good, and you get real consumption history to quote from instead of a feel for what things cost.

  • No reordering squeezed in between quotes on the week the shop is busiest.
  • No purchasing hire to justify, because the ordering stops scaling with the work.
  • Real consumption history to quote materials from, and to hand to whoever covers for you.

Small manufacturers that stopped doing their own reordering

Shops in the ten to seventy-five range that started with a handful of cards instead of an ERP quote. None of them added a purchasing hire to get these numbers.

Fat Fender Garage logo
0
stockouts
5x
high-value builds

Fat Fender

Parts manufacturer and custom vehicle shop that had already failed two ERP implementations before it tried cards. Stockouts eliminated across everything they stock, and an order backlog of 365+ days pulled down to 20.

Read the Fat Fender case study →
Rossmonster
4x
revenue
5x
throughput

Rossmonster

Overland vehicle builder that grew straight through the size where most shops stall out. Cards went on 100% of supplies inside a year, and holdings on critical components fell from 25+ to 5 while output went up 6x.

Read the Rossmonster case study →
Assembly
Industrial
2x
throughput
90%
less time ordering

Assembly Industrial

Fabricator of custom trucks and metalwork. Weekly stockouts gone, and the floor went from four builds at a time to eight in six months, without a bigger shop or a bigger team.

Read the Assembly Industrial case study →

Arda vs an ERP or MRP vs a spreadsheet, at 10 to 75 people

The three real options for a shop this size, judged on what each one costs you in money and in attention before it does anything useful.

 ArdaERP / MRPSpreadsheet / memory
Signal to reorderScan a card, order fires automaticallyManual entry, then a planning runSomeone remembers to look
Covers every stocked itemYes, on-BOM and off, same cardOn-BOM only, misses the restOnly if updated by hand
Shop-floor complianceHigh, scanning is the easy pathLow, the floor skips data entryLow, it rests on one person
Setup timeOne part, one afternoonMonths, plus cleaning up your item list firstFast, and it breaks as you grow
Works with your existing ERPYes, splices in, and works fine if you have noneIt becomes the system of recordDisconnected from everything
Cost to get started$0 for your first 10 cards, unlimited usersLicense plus implementation, before the first orderFree, until one shortage costs you a week

Weighing specific tools rather than whole approaches? The Arda Comparison Hub has side-by-side breakdowns against eTurns, Fishbowl, Katana, Cin7, Fastenal, Odoo, Sortly, and more.

Frequently asked questions

We have outgrown spreadsheets. What comes next, if we are not ready for an ERP?
Put the replenishment loop on cards first and leave the ERP question for later. A spreadsheet fails at this size for one reason: it depends on somebody updating it, and the weeks it most needs updating are the weeks nobody has the time. An ERP or MRP solves a different problem, which is jobs, routing and costing, and it asks for an implementation, a clean item list and a person to own it. That last one is the resource a 10 to 75 person manufacturer does not have. Cards need none of it. You card one item, the scan fires the order, and the consumption history builds itself from real pulls. If you buy an ERP two years from now, the cards keep running alongside it and the history comes with you.
Do we actually need an ERP yet, or just inventory control?
Probably not yet, if the thing you are actually trying to fix is running out of stuff. An ERP is a system of record for jobs, routing, costing and finance, so buying one to stop shortages means paying for the other nine tenths of it and then finding somebody to staff it. It is worth pricing that honestly before you commit. As of July 2026, Katana starts at $299 a month but puts manufacturing management and the shop floor app in paid add-ons, so a manufacturer is at $498 before onboarding, which Katana lists at $2,000 and marks optional. Cin7's $349 entry tier does not include MRP at all, so a manufacturer starts at $599. Fishbowl states on its own pricing page that an implementation package is required, and does not publish what it costs. NetSuite publishes no price, and its own implementation partners put a small manufacturer's first year in the tens of thousands. None of those products is badly built. They are simply shaped for a company that already employs somebody whose job includes inventory. If what actually stops you is the item nobody was watching, fix the replenishment loop first, for $0, and see whether the ERP question survives the quarter. Side-by-side breakdowns are in the Arda Comparison Hub.
Will this still be running in six months, when we get busy?
Yes, because it needs less of your attention when you are busy, not more. Every system that has failed in a shop this size failed the same way: it needed somebody to feed it, and that somebody was the owner or the shop lead. Scanning the card is faster than any of the alternatives for the person standing at the bin, including walking to the office to tell somebody it is low, so it holds on the days when nothing optional gets done. There is no weekly maintenance, no reconciliation and no admin role to fill. The busy month is when the loop does the most work, not when it quietly stops.
How long does setup take, and who has to run it?
One item takes an afternoon and one person. You pick the item, set the quantity it should reorder at, print the card and put it on the bin. Arda sizes the first cards with you during onboarding using your real burn rate and your supplier's real lead time, so nobody has to derive those numbers alone. After that there is nothing to administer. There are no user accounts to provision, because users are unlimited and nobody logs in to scan. There is no item list to load, because cards get added one at a time in the order the shop needs them. And there is no integration to schedule, because Arda works with what you already have and works without it.
We do not have an ERP. We have QuickBooks and a spreadsheet. Does that work?
Yes, and it is the most common starting point at this size. Arda does not need an ERP underneath it, because the reorder signal is the physical card at the bin rather than a number sitting in a system. If you run QuickBooks, Arda connects to it, along with NetSuite, Odoo, Xero, Shopify, Stripe, Airtable, Make and Zapier, plus a REST API. If you run none of them, the cards work exactly the same, and the consumption history they build is the data you would have had to produce by hand to configure an ERP later anyway.
What does Arda cost for a small manufacturer, and can we start for nothing?
Arda prices by card, not by seat, so users are unlimited on every plan and the whole floor can scan from day one. The Free plan is $0 a month for up to 10 cards. Growth is $250 a month billed annually, or $291 month to month, and covers 250 cards at $1 a card. Pro is $500 a month billed annually for 500 cards and adds AI-tuned kanban quantities and multi-card loops. Enterprise is custom. Paid plans include a 7-day free trial, and annual plans add 2 free months plus a $650 welcome kit after an onboarding call. Most small manufacturers start with ten cards on the one part that stopped their last job, prove the scan happens on a busy day, then card the cell around it. See full pricing.
Live in a day, one part

No implementation project. Card a single item and the loop is running.

$0 for 10 cards

Free plan, no card required to try it. Paid plans add a 7-day trial.

No ERP required

Connects to QuickBooks, NetSuite, Odoo, Xero and more if you have them. Works on its own if you do not.

Unlimited users

Priced per card, not per seat, so the whole floor can scan from day one.

Ten cards, one afternoon, and nobody has to remember

Austere Machining doubled revenue and tripled throughput without adding the purchasing hire that growth normally forces. Start with the one item that stopped your last job, on us, and let the shelf reorder itself.

Free plan, unlimited users, no ERP rollout.